Dyeing
The installation of the system on jigger machine will result in:
- Increase in production.
- Ensure quality dyeing results.
- Reduction in labour cost :
Complete dyeing operation is automatic; one operator can attend number of jigger machine. - Repeatable dyeing result.
- Eliminates problem of re-dyeing
- Very short payback period
- It optimises dyeing time and energy.
- Production capacity is increased.
- It eliminates uneven dyeing and complaints.
- It increases the reliability in production.
- Eliminated manual error.
- 3/4 dyeing machine can be operated by one operator.
- Dyeing process is rationalized.
- Ensure total automatic operation in between loading and unloading of dyeing machine such as:
- Top / fiber / yarn dyeing machine
- Hank dyeing machine
- Jet dyeing / winch dyeing / overflow dyeing.
- Jigger dyeing machines.
- Reliability in operation and perfect reproduction of the dyeing cycles are ensured by several interlocks and alarm devices.
- These devices indicate any error or omission of manoeuvres, alerts on insufficient supply of heating or cooling medium and hold time dyeing cycle at end of a main operation.
- Immediate adaptation to any dyeing machine by menu driven dialogue, and built in Soft PLC
- The most sophisticated control functions for any type and any configuration of dyeing machines
- Automatic multi tasking execution of parallel functions according to process logic
- Menu driven dye program editing
- The number and length of dye programs are practically unlimited
- Transfer of programs and controller set up from one controller to another
- History reports
- Modular comprehensive range of input-output modules, including remote. 4 communication ports
- Upgrading just by changing the I/O boards
- Compact, robust construction, built to endure dye house conditions. Full protection against electronic noise
- Full battery back-up, for short and long power failures
- Very simple and easy to service
- Test and self diagnostic functions
- Password protection
- Various languages
- CE certificate
- Immediate adaptation to any dyeing machine by menu driven dialogue, and built in Soft PLC
- The most sophisticated control functions for any type and any configuration of dyeing machines
- Automatic multi tasking execution of parallel functions according to process logic
- Menu driven dye program editing
- The number and length of dye programs are practically unlimited
- Transfer of programs and controller set up from one controller to another
- History reports
- Modular comprehensive range of input-output modules, including remote. 4 communication ports
- Upgrading just by changing the I/O boards
- Compact, robust construction, built to endure dye house conditions. Full protection against electronic noise
- Full battery back-up, for short and long power failures
- Very simple and easy to service
- Test and self diagnostic functions
- Password protection
- Various languages
- CE certificate
- Standard PC in industrial packaging
- Standard MS Windows™ software platform
- Standard MS Windows™ software tools for on-site application
- Animation of performed functions
- Past - Present - Future graphic dye procedure on-line display
- Look ahead display showing expected manual interventions
- Detailed historical reports; zooming from whole picture into minute by minute events. Real against Standard reports. Efficiency and deviation analysis
- Graphic guided tunings
- Modular computerized Analog and Digital Inputs/Outputs stations with Ethernet or RS485 serial communication.
- Automatic multi tasking execution of parallel functions according to process logic
- Graphic menu driven dye program editing
- Transfer of programs and controller set up from one controller to another
- Compact, robust construction, built to endure dye house conditions. Full protection against electronic noise. CE certificate.
- Full battery back-up, for short and long power failures
- Very simple and easy to service. Test and self diagnostic functions. Password protection
- Any languages supported by MS Windows™ operating system